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Smart Panel

Enhance Your Operations with Smart Panel 3.0

Our advanced control system offer comprehensive controlling of your industrial vacuum system, including the operation of the vacuum generator, filter cleaning and vacuum production. With the ability to incorporate intelligent features, your system becomes even more energy. The control system acts as your command center, allowing you to start and stop the vacuum generator, turbo pump or high-pressure fan, while also monitoring filter cleaning and status indicators.

Smart Panel 3.0 (Version 3.10) is a robust control system featuring PLC, I/Os, and a 7″ display designed to streamline your operations. Our advanced solution simplifies the complexities of control, offering a more flexible and cost-effective alternative to traditional systems.

Three Control Choices for Enhanced Flexibility and Efficiency:

Standard Mode

Select standard mode for continuous system operation at a fixed speed or demand control with constant drive pressure. System start using a microloop or timer.

Absence Control

Harness the Absence Control option to initiate system activation through a microloop or start button. In order to energy-optimize operation, the system automatically switches to standby operation during periods without flow. After a customizable time in standby mode, the system switches to standby (System stop, new system activation required for start). Suitable for systems with a large variation in utilization rate.

Flow Detection Control

Flow Detection Control is an energy-efficient alternative to continuous operation with energy-saving standby operation when there is no need.

Key benefits

  • Demand-based control: The operation of the system is completely controlled by the needs of the process for increased operational efficiency.
  • Energy efficiency: Choose from a variety of system control options to optimize both operation and energy consumption.
  • Scalability at its Core: Let your needs guide component and add-on selection to match your unique requirements.
  • Streamlined Configuration: We’ve simplified the configuration process for included functions, ensuring a hassle-free setup experience.
  • Expanded Compatibility: Our configuration now supports a wider range of selectable machines, accommodating all 11-Modules and RAF (Remote Assistance Framework).
  • Enhanced Filtration: Benefit from separate filter cleaning capabilities for improved efficiency.
  • Service-Oriented: Keep track of maintenance with an hour meter for service intervals.
  • Runtime Insights: Monitor system performance with a non-resettable total time hour meter and counters for instances when the system operates at higher flow rates than originally dimensioned.
  • Flexible Electrical Cabinet: Customize your setup with multiple selectable options without the need for rebuilding.
  • Remote Service Support: Experience quick and efficient service with remote service capabilities.
  • Demand-Based Control: Implement demand control for greater operational efficiency.
  • Energy Efficiency: Choose from a variety of control and adjustment options to optimize energy consumption.
  • UFS Project Integration: Easily modify the system for Universal Fieldbus Systems (UFS) projects, reducing startup costs and programming time.
  • Standardized Programming: Our software is programmed via CODESYS, an open-standard tool for PLC programming, ensuring compatibility and ease of use.
  • Seamless Data Exchange: Communicate effortlessly with Modbus or OPC UA communication protocols for efficient data exchange.
  • Absence Control: Smart Panel 3.10 introduces Absence Control. Start the system with a simple button press and let it run as long as needed. When no flow is detected, the system automatically transitions to standby mode (motor runs at pre-set minimum frequency to minimize energy consumption). When connecting a hose or when an outlet is opened, normal operation is activated. If the system is not reactivated within the set time period, the system is put into standby mode with the motor stopped and a new start signal is required.
  • Efficient Pipe Cleaning: With the enhanced pipe cleaning function, you can control up to four separate pipe cleaning dampers with individual timing. The vacuum generator maintains a constant speed during the cleaning cycle to ensure maximum efficiency.
  • Optimized Filter Cleaning: To maximize performance, Smart Panel 3.10 offers a new function. You can easily adjust the minimum operating time between filter cleanings, this to reduce the need for compressed air or to get lower noise levels, used for example if your system starts and stops frequently.
  • Real-time Monitoring and Measurement: Keep track of your system’s performance with the new display, showing current energy consumption in kW and indicating the standby operation modefunction.
  • Customizable Inputs and Outputs: Smart Panel 3.10 comes standard with a PLC that has 8 digital input signals, 16 digital output signals, and 4 analog input signals. These are customizable according to your needs through the display during initial setup. If you choose Smart Panel 3.10 as UFS,  inputs and outputs can be set or expanded completely according to your needs.

Do you have questions about our products or want to know more? Visit our contact page, call us by phone 09 682 4330 or send an email to: dc@dustcontrol.fi

Technical Data
Number of vacuum systems 1
Supply voltage DCAS01 230 V
Control voltage 24 VDC
Analog signals 4-20 mA
Number of pumps/fans 1-5
Protection class DCAS01 IP65
PLC GN-9372 CREVIS – Beijer Electronics
Display (HMI) X2 base 7” v2 – Beijer Electronics
Software platform CODESYS
Communication Modbus TCP / OPC UA
Frequency converter Beijer Electronics H3 Serie Modbus
Supply frequency converter 3x400V
Selectable Frequency Converters – Part Numbers
FREQUENCY CONVERTER COMPLETE 2.2 kW 8850
FREQUENCY CONVERTER COMPLETE 5.5 kW 8851
FREQUENCY CONVERTER COMPLETE 7.5 kW 8852
FREQUENCY CONVERTER COMPLETE 11 kW 8853
FREQUENCY CONVERTER COMPLETE 15 kW 8854
FREQUENCY CONVERTER COMPLETE 18.5 kW 8855
FREQUENCY CONVERTER COMPLETE 22 kW 8856
FREQUENCY CONVERTER COMPLETE 30 kW 8857
FREQUENCY CONVERTER COMPLETE 37 kW 8858
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Dustcontrol FIN Petikontie 4, 01720 Vantaa