Smart Panel

Enhance Your Operations with Smart Panel 3.0

Our advanced control systems offer comprehensive monitoring of your system, including the operation of the vacuum generator, filter cleaning and vacuum production. With the ability to incorporate intelligent features, your system becomes even more energy-efficient, providing you with real-time control over energy consumption. The control system acts as your command centre, allowing you to start and stop the vacuum generator, turbo pump or high-pressure fan, while also monitoring filter cleaning and status indicators.

Smart Panel 3.0 (Version 3.10) is a robust control system featuring PLC, I/Os, and a 7″ display (DCAS01) designed to streamline your operations. Our advanced solution simplifies the complexities of control, offering a more flexible and cost-effective alternative to traditional systems.

Three Control Choices for Enhanced Flexibility and Efficiency:

Standard Mode

Opt for Standard Mode to maintain continuous system operation with a straightforward start using a microloop or timer.

Absence Control

Harness the Absence Control option to initiate system activation through a microloop or start button, benefiting from an automatic ECO frequency during periods of no flow. After a customizable duration, the system transitions to standby mode, conserving energy effectively.

Green System

For environmentally conscious users, the Green System option provides convenient start and stop control using a microloop or timer, featuring an ECO frequency during flow absence.

Key benefits

  • Scalability at its Core: Let your needs guide component and add-on selection to match your unique requirements.
  • Streamlined Configuration: We’ve simplified the configuration process for included functions, ensuring a hassle-free setup experience.
  • Expanded Compatibility: Our configuration now supports a wider range of selectable machines, accommodating all 11-Modules and RAF (Remote Assistance Framework).
  • Enhanced Filtration: Benefit from separate filter cleaning capabilities for improved efficiency.
  • Effortless Signal Input: Signals are conveniently input directly into the electrical cabinets, optimizing the integration process.
  • Service-Oriented: Keep track of maintenance with an hour meter for service intervals and indications for recommended service after 1500 hours.
  • Runtime Insights: Monitor system performance with a non-resettable total time hour meter and counters for instances when the system operates at higher flow rates than originally dimensioned.
  • Flexible Electrical Cabinet: Customize your setup with multiple selectable options without the need for rebuilding.
  • Remote Service Support: Experience quick and efficient service with remote service capabilities.
  • Demand-Based Control: Implement demand control for greater operational efficiency.
  • Energy Efficiency: Choose from a variety of control and adjustment options to optimize energy consumption.
  • UFS Project Integration: Easily modify the system for Universal Fieldbus Systems (UFS) projects, reducing startup costs and programming time.
  • Standardized Programming: Our software is programmed via CODESYS, an open-standard tool for PLC programming, ensuring compatibility and ease of use.
  • Seamless Data Exchange: Communicate effortlessly with Modbus or OPC UA communication protocols for efficient data exchange. Optimize your operations with Smart Panel 3.0. Our solution offers an array of benefits, from improved scalability to simplified configuration and enhanced efficiency. Upgrade your operations today and experience the advantages of Smart Panel 3.0.
  • Absence Control: Smart Panel 3.10 introduces an optional feature – Absence Control. Start the system with a simple button press and let it run as long as needed. When no flow is detected, the system automatically transitions to standby mode with a preset ECO frequency to optimize energy consumption. Connecting a hose or valve immediately activates the system.
  • Efficient Pipe Cleaning: With the enhanced pipe cleaning function, you can control up to four separate pipe cleaning dampers with individual timing. The vacuum generator maintains a constant speed during the cleaning cycle to ensure maximum efficiency.
  • Optimized Filter Cleaning: To maximize performance, Smart Panel 3.10 offers a new parameter, “MINIMUM TIME
    SINCE LAST CLEANING,” in the filter cleaning system. You can easily adjust the time between filter cleanings to reduce the need for compressed air or lower noise levels, especially if your system starts and stops frequently.
  • Real-time Monitoring and Measurement: Keep track of your system’s performance with the new display, showing current energy consumption in kW and indicating the ECO function.
  • Customizable Inputs and Outputs: Smart Panel 3.10 comes standard with a PLC that has 8 digital input signals, 16 digital output signals, and 4 analog input signals. These are customizable according to your needs through the display during initial setup. If you choose Smart Panel 3.10 as UFS, all inputs and outputs can be fully customized to your specific requirements.

Do you have questions about our products or want to know more? Visit our contact page, call us by phone 09 682 4330 or send an email to: dc@dustcontrol.fi

Technical Data
Number of vacuum systems 1
Supply voltage DCAS01 230 V
Control voltage 24 VDC
Analog signals 4-20 mA
Number of pumps/fans 1-5
Protection class DCAS01 IP65
PLC GN-9372 CREVIS – Beijer Electronics
Display (HMI) X2 base 7” v2 – Beijer Electronics
Software platform CODESYS
Communication Modbus TCP / OPC UA
Frequency converter Beijer Electronics H3 Serie Modbus
Supply frequency converter 3x400V
Selectable Frequency Converters – Part Numbers
FREQUENCY CONVERTER COMPLETE 2.2 kW 8850
FREQUENCY CONVERTER COMPLETE 5.5 kW 8851
FREQUENCY CONVERTER COMPLETE 7.5 kW 8852
FREQUENCY CONVERTER COMPLETE 11 kW 8853
FREQUENCY CONVERTER COMPLETE 15 kW 8854
FREQUENCY CONVERTER COMPLETE 18.5 kW 8855
FREQUENCY CONVERTER COMPLETE 22 kW 8856
FREQUENCY CONVERTER COMPLETE 30 kW 8857
FREQUENCY CONVERTER COMPLETE 37 kW 8858
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Dustcontrol FIN Oy Muuntotie 1, Portti D2 01510 VANTAA